Furnished By Hand

How to cover a storage box with fabric

Storage Boxes come in many shapes, sizes and materials, i.e. wood, plastic or cardboard. There are plenty of ways to cover them too. You may have some boxes that are unsightly or perhaps you just want them to blend in with the rest of your furniture.  In this tutorial we will hand-stitch the basic cover for a cardboard box with scrap fabric and a zip. Once you've completed the basic fabric cover, you will feel more confident on your main project.

Supplies

small cardboard box

Cardboard Box

denim scrap fabric

Scrap Fabric

ruler and pen

Ruler and Pen

iron

Iron

rotary and scissors

Rotary Cutter  / Scissors

blue, green and orange plastic craft clips

Clips or Pins

needle and thread

Needle and Thread

cutting mat

Self-healing Cutting mat

Ready?

Please note: Step 1 and Step 2 are demonstrated with fabric that has a pattern on the front of the fabric and the plain colour on the back of the fabric. This is to show which side of the fabric to trace the shapes on to. The rest of the steps are demonstrated using the actual fabric for the project.

Step 1

blue army fatigue decor fabric
Fold your fabric in half. Place a press cloth over your fabric and iron over the fold in the fabric
scissor blades cutting fabric on the fold
fabric cut in half
Use your scissors or rotary cutter to cut through this fold. You should now have two equal pieces of fabric.

Step 2

Hold the box over the fabric and ensure there the margin around the box is generous and equal. 
showing drawn margin on fabric
Trace the shape of the box onto the fabric with your pen. keep your pen straight against the box.

Step 3

Six sides of box drawn in and labelled a to c
To draw margins, use a ruler or place your finger tip at the edge of the box shape and measure to the first crease of your finger. 
2 a sided pattern pieces cut out
2 pattern pieces labelled b and 2 pattern pieces labelled c
When you have six panels with margins, label them  (a - c) .  Fold each margin inwards and iron them flat.

Step 4

many threaded needles
It's a good idea to thread a few needles and knot the ends.  of the thread,  there'll be less pausing when you're 'in the moment'.
looped thread ends
 Avoid using really long strands of thread or else you'll  end up with tangles and knots. 

Step 5

margins ironed inwards
Each panel has four margins. Once you have ironed the margins inwards, they look like little trays. 
margins ironed inwards top view
margins of long and short pieces pinned together
If you have a  rectangle box like mine, it  has 3 differently shaped sides, so  make sure you place the panels in the right order.

Step 6

large pattern piece laid on top of box
Use your box as a template to remind you which way around your pattern pieces fit together.
2 pattern pieces laid on top of box
fingers holding fabric pieces against cardboard box
I have to make sure that the small pieces are attached the right way around as they are rectangles  - not squares.

Step 7

front side of 3 pieces of fabric pinned
Place the panels together so that their margins line-up. Pin the margins together..
pieces ABC pinned together
pieces pinned around box small
Remember to remove the pins  as you sew, that way you won't get pin-poked.

Step 8

thumb-knot in corner of margin
Aim to sew along the valley of the folds you made with the iron.  Try to sew straight.
four pin stitches in corner of margin
row of pin back stitches in fold of margin
Start from one inner corner and sew each panel to it's neighbour. BUT leave one side long side open because you'll insert a zip between these two panels.

Step 9

Four panels sewn in place
I've used a contrasting thread so that you can see the stitches more clearly. 
short panel partially sewn onto long panels
sewing long panel from corner of margin
Always use a thread colour that's closest to your fabric. 

Step 10

close up of zip pinned
Pin each of the zip arms to the margin on either side of the long edge. 
Zipper arm pinned into place underneath fold of Piece A small
close up of one zipper arm pinned onto margin of panel
Keeping it Real:  I should have inserted the zip around the full 3 edges of the opening: to give a more even appearance.

Step 11

The yellow zip broke randomly, so I used this black one instead.  Once you've sewn the zip, turn the cover the right way, put the box in and pull the zipper closed.
top view of completed blue fabric covered storage box
front view of completed blue fabric covered storage box
Here is the finished trial run. I enjoyed this little project and learned lots of lessons along the way.

Lessons Learned:

green tick
The zip needs to be installed first, before the other panels are attached together
green tick
The zip may have been more visually appealing if it had extended around the short sides of the box as well
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Padding the panels with Dacron will add a smoother and more professional  appearance .
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A Velcro closure may provide a cleaner and less bumpy look than a zip because they are more flexible

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